Quick Start Guide

Complete walkthrough to create your first wiring harness from start to finish

Last updated: September 27, 2026

1

Setup Phase

Initialize your harness project

Create Your First Wiring Harness
Start by creating a new wiring harness project with a name and measurement unit
  1. 1

    Navigate to 'Wiring Harnesses' from the dashboard

  2. 2

    Click 'Create Wiring Harness' button

  3. 3

    Enter a descriptive name

    Use clear names like '1995 EG Civic K20 Engine Swap Harness'

  4. 4

    Add a description (optional)

    The description supports multiple lines for detailed project notes

  5. 5

    Select your preferred measurement unit

    Choose between millimeters (mm) or inches (in). You can convert units later if needed.

  6. 6

    Click 'Create Wiring Harness' to begin

Create Wiring Harness Form

Create Wiring Harness form with name, description, and unit selection

2

Design Phase

Build your harness structure

Import Devices from the Device Library
The fastest way to add connectors - import a pre-configured ECU, PDM, or sensor and all its connectors and cavity descriptions are added instantly

The Device Library contains pre-configured devices from Link ECU, Haltech, MoTeC, MaxxECU, ECUMaster, Emtron, and more. Importing a device adds every connector defined on that device to your harness with cavity descriptions already filled in - no manual entry required.

Importing a device into your harness

  1. 1

    Open your harness and navigate to the Connectors page

  2. 2

    Click Add in the connector toolbar and choose Device

    Import Device button
  3. 3

    Search or filter by manufacturer and device type to find your device

    Both the system library and any devices you've added yourself appear here

  4. 4

    Click Import on the device

    All connectors defined on that device are added to your harness with cavity descriptions pre-filled

  5. 5

    Repeat for each device in your harness (ECU, PDM, sensors, etc.)

Add Remaining Connectors Manually
For connectors not covered by the Device Library - splices, ring terminals, or custom connectors

After importing devices, use the Add menu in the connector toolbar to add any remaining connectors: splices, ring terminals, solder sleeves, custom sensors, or anything else not in the Device Library.

Adding a connector manually

  1. 1

    Click Add, choose Connector, and enter a short name

    Examples: 'MAP', 'INJ_SUB', 'GND'

  2. 2

    Press Tab and enter the number of cavities/pins

  3. 3

    Press Enter to create. The page scrolls to and highlights the new connector. Tick "Keep this open to add another" to add several in a row

Creating multiple numbered connectors

Use the Create Multiple Numbered Connectors? checkbox to generate sets like INJ1–INJ4 in one step. Choose a numbering format (no space, dash, or underscore) and set a starting number if needed.

No space: INJ1, INJ2, INJ3, INJ4  |  Dash: INJ-1, INJ-2  |  Underscore: INJ_1, INJ_2

Splices and ring terminals

Choose Splice, Ring Terminal or Solder Sleeve from the Add menu. Splices are auto-named (S1, S2, …) or you can enter a custom name. Ring terminals require a name such as 'RT-GND1'.

Organising with tabs

Click + Add Tab at the end of the tab row to create named tabs (e.g. 'Injectors', 'Sensors', 'ECU'), and the Edit Tabs (pencil) button to rename, reorder or delete them right in the tab row. Connectors created while a tab is active are placed in that tab automatically, and the View All tab shows every connector at once.

Add Cavity Descriptions (Recommended)
Document your cavities before wiring to save time with auto-propagation

Before creating connections, add descriptions to cavities on your primary connector (like the ECU). EZ Wire's auto-propagate feature (enabled by default) will automatically copy these descriptions to connected cavities as you wire, saving significant time on documentation.

Adding Cavity Descriptions

  1. 1

    Click in the Description field for any cavity

    Each cavity row has a description field you can click to edit

  2. 2

    Enter a descriptive label

    Examples: "Injector 1 Signal", "TPS Sensor 5v+", "Coil 1 Trigger", "Chassis Ground"

  3. 3

    Press Enter or Tab to save and move to the next cavity

    The description is saved automatically

  4. 4

    Repeat for all important cavities on your main connector

    Focus on your primary connector (like the ECU) - descriptions will propagate to connected cavities automatically

Create Wire Connections
Connect cavities between connectors, splices, and ring terminals

Making Basic Connections

  1. 1

    Locate the connector cavities table in your harness view

    Each connector shows its cavities in a table format

  2. 2

    Click the connection dropdown for any cavity

    For example, click on the dropdown for CONN1, cavity 1

  3. 3

    Select the destination cavity from the list

    Choose the connector and cavity you want to connect to (e.g., CONN2, cavity 3)

  4. 4

    The connection is created instantly

  5. 5

    Click the wire type dropdown for that connection

    Pick from your enabled wire types, or type to search the full library

  6. 6

    Wire gauge and color are displayed with visual color chips

  7. 7

    Repeat for all connections in your harness

Creating Wire Connections Interface

Creating wire connections between connector cavities

Selecting Wire Type for Connection

Selecting a wire type for a connection

Find, Enable, or Create Wire Types As You Wire

You don't need to enable wire types before you start. The wire type dropdown on each connection searches the entire wire type library, so you can add what you need without leaving the harness page.

  1. 1

    Open the wire type dropdown on a connection

    Wire types you've already enabled are listed first

  2. 2

    Type a part number, gauge, or color to search

    Results include library wire types you haven't enabled yet

  3. 3

    Pick a result to use it

    It's assigned to the connection and enabled for your account automatically

  4. 4

    Nothing matches? Choose 'Create wire type'

    Enter the part number, gauge, and color to create a custom wire type on the spot

Prefer to set things up in bulk? You can still enable and manage wire types from the Wire Types page — see the Wire Types guide.

Speed Up Wiring with the Currently Selected Wire Type

If your harness uses mostly one wire type, pre-select it in the toolbar so it's automatically filled in for every new connection.

  1. 1

    Find the "Currently Selected Wire Type" combobox

    It's in the sticky toolbar at the top of the connector list

  2. 2

    Select your primary wire type

    All new connections will have this wire type pre-filled automatically

  3. 3

    Override per-connection if needed

    You can still change the wire type on any individual connection

  4. 4

    Clear with the × button when done

    New connections will return to requiring a manual wire type choice

Currently Selected Wire Type toolbar

Pre-select a wire type to speed up wiring

Multiple Connections Per Cavity

Allow a single cavity to connect to multiple destinations (common for power/ground distribution)

  1. 1

    Locate a cavity that needs multiple connections

    Common example: a power splice distributing to multiple loads

  2. 2

    Click 'Enable Multiple Connections' for that cavity

  3. 3

    Create additional connections from the same cavity

    All connections from that cavity will be listed

  4. 4

    Each connection can use a different wire type

Lay Out Your Harness in the Visual Diagram
Use the interactive canvas to create branches, draw lengths, position splices, and export a publication-ready PDF

The Visual Diagram is where you build the physical layout of your harness. Branches, lengths between connectors and branches, and splice positioning are all handled here on the interactive canvas. Positions are saved automatically so you can return and adjust at any time.

  1. 1

    Click 'Visual Diagram' from your harness menu

    All connectors you've defined will appear on the canvas ready to arrange

  2. 2

    Drag connectors to arrange your harness layout

    Click and drag from the centre of any node. Moving a connector also moves its attached image and label.

  3. 3

    Draw lengths between connectors and branches

    Hover the edge of a connector or branch until the arrow icon appears, then drag to another node. A pop-up will ask for the length value before it is saved. Add bends by clicking along a length line.

  4. 4

    Position splices by merging splice nodes

    Drag one splice on top of another to merge them - an orange highlight confirms the drop point. Merged splices can be split again by right-clicking and selecting Split Node.

  5. 5

    Resize or hide connector images using right-click

    Click a connector image to reveal resize handles. Right-click for options to hide, restore, or change the image view.

  6. 6

    Use Page Setup to choose a canvas size, then export to PDF

    Use the toolbar controls to set the page size and zoom, then click the export button to download a PDF.

3

Finalize Phase

Complete and export your harness

Configure Harness Settings
Set up measurement units and enable helpful features for your harness

Before finalizing your harness, configure important settings that affect how your harness behaves and how documentation is generated.

  1. 1

    Click the Settings (gear) button in the toolbar above the connector list

    Located next to the Print and Labels buttons. On small screens it is in the ⋯ menu

  2. 2

    Review and adjust measurement units if needed

    Convert between millimeters (mm) and inches (in) - all lengths and cut list values will be converted

  3. 3

    Verify "Auto-propagate cavity descriptions" is enabled

    This feature is enabled by default. When active, creating a connection automatically copies cavity descriptions between connected cavities if one has a description and the other doesn't. This ensures consistent documentation throughout your harness. You can disable it if you prefer to manage descriptions manually.

Add Wire Idents Bands
Apply color-coded wire idents with MIL-STD-681F color coding system
  1. 1

    Navigate to your Cut List

  2. 2

    Click 'Edit Idents' to enter edit mode

  3. 3

    Click 'Columns' > 'All' to see all ident columns

  4. 4

    Add up to 5 color bands in 3 positions for each wire

    • Overall: identification for the entire wire
    • From end: colors near the starting connector
    • To end: colors near the destination connector
  5. 5

    Type numbers 0-9 representing colors

    0=Black, 1=Brown, 2=Red, 3=Orange, 4=Yellow, 5=Green, 6=Blue, 7=Violet, 8=Gray, 9=White

    Visual color previews appear as you type

  6. 6

    Press Tab to move between fields, Enter to save and move to next wire

  7. 7

    Click 'Finish Editing Idents' when done

Configure Cut List Settings
Customize wire length calculations, sorting, and display options
  1. 1

    In your Cut List, click the settings button

  2. 2

    Configure additional length to add to each wire

    Accounts for routing slack and connector entry

  3. 3

    Set rounding precision

    For example, round up to nearest 10mm or 0.5 inches

  4. 4

    Choose column visibility with 'Columns' dropdown

    • Essential: wire number, from/to, wire type, length
    • All Details: includes idents, colors, strip lengths
  5. 5

    Reorder wires using the drag handles if needed

    Click 'Update Sort Order' to save custom wire ordering

  6. 6

    Use 'Edit Twisted Pairs' to mark wires that run together

    Helps installers know which wires to twist together

Review the Bill of Materials
View component quantities and part numbers for ordering
  1. 1

    Click 'Bill of Materials' from your harness menu

  2. 2

    Review all components and their quantities

    • Connectors with part numbers and quantities
    • Wire types with total length needed per type
    • Splices and ring terminals
  3. 3

    Quantities are automatically calculated from your design

  4. 4

    Export the BOM for ordering or sharing

Print and Export Documentation
Generate professional connector pinouts, layout diagrams, cut lists and BOMs
  1. 1

    Use the Print button at the top of each page

    Note: Browser shortcuts (Ctrl+P/Cmd+P) are disabled. Always use the Print button provided in the interface.

  2. 2

    Print connector pinouts from the main harness page

    • Cavity numbers and connection destinations
    • Wire types and colors
    • Print individual tabs or the entire harness using the "View All" tab
  3. 3

    Print the Cut List with customizable settings

    • Configure length calculations before printing
    • All settings must be saved before printing
    • Toggle column visibility for minimal or detailed views
    • Choose landscape or portrait orientation
    • Export as CSV (SHOP/PRO subscription required)
  4. 5

    Share documentation with your assembly team

    All prints are optimized for production use with clean, professional layouts